Class of 2012 • Matthew Bayer is the co-owner of Country Fresh Meats in Weston, Wisconsin, a familyowned and -operated meat processing plant that’s been in business since 1982 and has 45 full-time employees. Country Fresh Meats sells products to convenience stores all around Wisconsin and distributes out of state as well. Bayer is a longstanding member of the Wisconsin Association of Meat Processors and currently serves as president of the Wisconsin Beef Council. Despite his many years of experience, Bayer found there was still much to learn in the Master Meat Crafter course. “It’s helped me work on efficiency in our process, along with maintaining or increasing the quality of the product,” says Bayer. “It’s also helped in developing new products and trying different things.” Bayer thanks the Master Meat Crafter course for inspiring him to start producing Genoa salami and Sopressata, to name a few examples.
Class of 2014 • Jennifer Dierkes is the general manager and one of three owners of McDonald’s Meats, a market and meat processing facility in Clear Lake, Minnesota. She began her career there in 1990 washing dishes while she was still in high school. “I have been part of helping grow this business from a very small butcher shop with a staff of five to a full-service meat market with 35 employees,” she says. Her favorite part of her job is the process of creating new products and helping staff grow and learn new things, she says—and her experience at CALS has enhanced those efforts: “The Master Meat Crafter course has helped immensely in my work. I learned much more about the science behind what we do every day. When you know that, troubleshooting the problems that arise becomes much easier.”
Class of 2016 • Vance Lautsbaugh is the production manager at Crescent Meats in Cadott, Wisconsin, where he deals with everything from scheduling day-to-day operations to HACCP/meat inspection, product formulations, employee training and troubleshooting when problems arise. “I enjoy being the manager and that everyone respects my judgment, but my favorite part of my job is making new products and formulations,” he says. “Making the best quality products that I can and hearing compliments from the customers when they try them is what drives me.”
Lautsbaugh finds that the Master Meat Crafter course helped deepen the knowledge and interests he’d developed as a food science student at UW–River Falls: “This class has helped me in so many ways, but most importantly it has given me more confidence when talking to customers and employees. Because I understand what is happening to the meat at all stages of production, I can explain it and teach others what I know.”
Class of 2012 • As the president of Louie’s Finer Meats in Cumberland, Wisconsin, Louie Muench has a lot on his plate. Besides being the head sausage maker, Muench oversees and manages all aspects of the business. His favorite area is product development as he has more than 100 kinds of brats. The Master Meat Crafter program increased Muench’s networking capability with both suppliers and alumni, which gives him more exposure and support when trying new methods and learning how to expand his business. When he isn’t working, Muench enjoys crosscountry skiing, hunting and fishing in the north woods.
Class of 2012 • Rick “RJ” Reams owns and operates RJ’s Meats & Groceries in Hudson, Wisconsin, working alongside his wife, Anne, and sons Anthony, Aaron and Joe. RJ’s is a fullservice retail meat market and producer of many varieties of sausage, ham, bacon and salami. While he originally started with fresh meats, Reams now really loves making sausage. The Master Meat Crafter program helped Reams immensely in two ways: it helped educate his staff in food safety and why things are done certain ways, and it got him making Italian salami with wine, a product that is now shipped all over the United States. In his free time, Reams enjoys fishing and learning more about the meat industry.
Class of 2012 • Jake Sailer co-owns Sailer’s Food Market and Meat Processing Inc., in Elmwood, Wisconsin, along with his father and mother and his wife, Leslie. As a fifth-generation meat cutter, Sailer has great expertise in the cured and smoked meats that he produces. He’s won numerous awards at state, national and international levels with such products as bacon, hams and smoked beef. The Master Meat Crafter program has given him a better understanding of the science behind meat processing and has allowed him to grow relationships and friendships with others in the industry. When he’s not working, Sailer enjoys spending time at a cabin with family and friends, flying an airplane and cutting wood.
Class of 2016 • Ashley Sutterfield is an associate manager of sales development at Tyson Foods, Inc. in Bentonville, Arkansas. In this role, she manages projects as a liaison between the customer, the Tyson sales team and their internal business units. Sutterfield’s favorite moments are when she can translate her scientific knowledge into lay terms for the people she works with. Some of that knowledge came from the Master Meat Crafter program, which Sutterfield says was “invaluable to my career as I developed as a meat scientist and made connections within the industry.” In her free time, Sutterfield enjoys traveling, advocating for the tiny house movement and training for Ironman Wisconsin 2016.
Class of 2016 • As a supervisor in the sausage production kitchen at Usinger’s Famous Sausage in Milwaukee, Swart is responsible for setting up the product flow and making sure all production is finished for the day. He started working for a smaller sausage company during summer breaks from school and collected experience and knowledge there before moving to Usinger’s. Swart enjoys being able to share the reasons why they do things in a particular way—information he learned by taking the Master Meat Crafters program. In his free time, Swart likes to play bass and listen to music.
Class of 2016 • Kelly Gall Washa is the owner and operator of Grand Champion Meats in Foley, Minnesota, which processes beef, pork, buffalo, alpaca, deer, elk and other wild game. She is a second-generation meat cutter who is accomplished in both cured and smoked meats, including snack sticks, jerky, summer sausage and Braunschweiger. She is a past president of the Minnesota Association of Meat Processors and enjoys making and maintaining industry connections. When she’s not working, Washa loves spending time with her two children and looks forward to training a third generation of meat cutters.
How do we keep food animals healthy when bacteria and other pathogens are so good at outsmarting drugs intended to work against them?
In an innovation that holds great promise, CALS animal sciences professor Mark Cook and scientist Jordan Sand have developed an antibiotic-free method to protect animals raised for food against common infections.
The innovation comes as growing public concern about antibiotic resistance has induced McDonald’s, Tyson Foods and other industry giants to announce major cuts in antibiotic use in meat production. About 80 percent of antibiotics in the United States are used by farmers because they both protect against disease and accelerate weight gain in many farm animals.
The overuse of antibiotics in agriculture and human medicine has created a public health crisis of drug-resistant infections, such as multidrug-resistant Staphylococcus aureus (MRSA) and “flesh-eating bacteria.”
“You really can’t control the bugs forever; they will always evolve a way to defeat your drugs,” says Cook.
Cook and Sand’s current work focuses on a fundamental immune “off-switch” called Interleukin 10 or IL-10, manipulated by bacteria and many other pathogens to defeat the immune system during infection. He and Sand have learned to disable this off-switch inside the intestine, the site of major farm animal infections such as the diarrheal disease coccidiosis.
“People have manipulated the immune system for decades, but we are doing it in the lumen of the gastrointestinal system. Nobody has done that before,” Cook says.
Cook vaccinates laying hens to create antibodies to IL-10. The hens transfer the antibody to their eggs, which are then blended, pasteurized and sprayed on the feed of the animals he wants to protect. The antibody neutralizes the IL-10 off-switch in those animals, allowing their immune systems to better fight disease.
In experiments with more than 300,000 chickens, those that ate the antibody-bearing material were fully protected against coccidiosis and other gastrointestinal diseases that commonly affect poultry.
Smaller tests with larger animals also show promise. In one example, animal sciences professor Dan Schaefer and his graduate research assistant, Mitch Schaefer, halved the rate of bovine respiratory disease in beef steers by feeding them the IL-10 antibody for 14 days.
Cook and Sand, who have been working on the IL-10 system since 2011, are forming Ab E Discovery LLC to commercialize their research. One of the four patents they have filed through the Wisconsin Alumni Research Foundation has just been granted, and WARF has awarded a $100,000 Accelerator Program grant to the inventors to pursue the antibiotic-replacement technology. The Discovery to Product partnership between UW and WARF played a key role in helping Cook and Sand prepare it for commercialization.
Cook has already turned his research and some 40 patented technologies into start-up companies including Aova Technologies, which improves animal growth and feed efficiency, and Isomark LLC, which is developing a technology for early detection of infection in human breath.
PHOTO: Eggs from these hens contained antibodies that were used to test the antibiotic replacement. (Photo courtesy of Mark Staudt, WARF)
Wisconsinites aren’t called Cheeseheads for nothing. But consider, too, our deep love of brats fresh from the grill and a gooey ice cream sundae for dessert.
These foods are nothing less than the taste of Wisconsin—a taste that is acclaimed around the world. We here at CALS can take particular pride in that. A big part of our job has been to develop those foods to their full potential, sharing what we learn in our campus labs and production plants with industry, students and other stakeholders around the globe. When you savor the rich flavor of a Wisconsin artisan cheese or sausage, or a scoop of Babcock Hall ice cream, as a CALS grad you also appreciate the sophisticated science behind it.
Often a cheese, ice cream or sausage maker will come to us with little more than a dream. Our meat and dairy scientists will work with that producer from the recipe stage through production and countless revisions, testing on small batches. Other industry professionals rely on CALS experts for everything from continuing education in production to the latest information on food safety.
Yet our current campus dairy research and production facilities date back to the 1950s, and our meat and muscle lab to the 1930s. While we have done a spectacular job with renovations and workarounds, the time has come when we simply need new facilities in order to maintain leadership in the field. People come to us for guidance, to learn the best from the best, and our facilities need to reflect that. If we don’t act now, Wisconsin risks falling behind.
The good news is that businesses, legislators, your fellow alumni and other stakeholders recognize this need and are committed to addressing it. Efforts to raise private funds for new dairy and meat facilities are well under way, with donations to be matched by the state. Enough funds have been raised from donations so far for both projects to have garnered approval by the UW
Board of Regents.
I invite you to learn more about these exciting projects at the websites below. And please know that when you “share the wonderful,” in the spirit of our new campus-wide giving initiative, your gifts to the CALS Annual Fund will go toward meeting our most critical needs-including our work in advancing Wisconsin’s signature foods. We thank you most sincerely for your help.
In November 2009, Lochner was appointed chief operating officer of Tyson Foods—and by August 2010, the meat processing giant was posting record third-quarter earnings and sales. He and CEO Donnie Smith, who came into the top leadership positions at the same time, are widely credited in the industry as a winning team. Lochner began his corporate career with Oscar Mayer Foods in 1976, but he kept a foot in academia with an appointment to the CALS faculty two years later. In 1983 he joined the meat processor IBP, Inc. and kept rising through the ranks after Tyson Foods acquired it in 2001, serving as senior group vice president of fresh meats and margin optimization prior to his latest appointment. As chief operating officer, he aims to increase efficiency in all aspects of operations, he says.